1 ton Chemical Fired Steam Boiler for Small Lab – Compact Power, Precise Control
Engineered for research facilities, pilot‑scale production units and quality‑control laboratories, our 1 ton chemical fired steam boiler for small lab delivers reliable saturated steam at a capacity of up to 1 ton per hour while occupying a footprint comparable to a standard utility cart. Designed for environments where space, safety and regulatory compliance are non‑negotiable, this unit combines a low‑emission burner system with a stainless‑steel heat‑transfer shell to provide consistent steam pressure for chromatography, distillation, sterilisation and material testing.
Key Technical Specifications (customizable per order)
| Parameter | Typical Value | Optional Range |
|---|---|---|
| Steam Generation Capacity | 1 ton/hr (≈1000 kg/h) | 0.8 – 1.2 ton/hr |
| Design Pressure | 2.5 MPa (≈360 psi) | 2.0 – 3.0 MPa |
| Steam Temperature (saturated) | 212 °C (413 °F) | 200 – 225 °C |
| Fuel Type | Liquid chemical fuel (e.g., methanol, ethanol) | Methanol, Ethanol, Isopropanol, Custom blends |
| Overall Dimensions (L×W×H) | 1200 mm × 800 mm × 1500 mm | ±10 % tolerance |
| Control Interface | Digital LCD, PID temperature controller | Optional remote I/O, Modbus/TCP |
| Safety Devices | Pressure relief valve, flame safeguard, low‑water cut‑off | Optional gas‑detector interlock |
| Warranty | 12 months parts & labor | Extended up to 36 months on request |
Why This Boiler Fits Small‑Lab Demands
- **Compact footprint** – engineered to sit on a standard lab bench without compromising performance.
- **Rapid steam‑up** – reaches set pressure within 5‑7 minutes, minimising downtime between experiments.
- **Low‑emission burner** – complies with EU‑ETS and US EPA thresholds, essential for indoor air quality.
- **Modular controls** – easy integration with existing DCS or SCADA systems via optional Modbus/TCP.
- **Robust construction** – 304/316 stainless‑steel internals resist corrosion from aggressive chemicals.
Typical Application Scenarios
Laboratory environments that require dependable, high‑purity steam can leverage this boiler in several ways:
- Analytical Chemistry: Powering steam‑assisted extraction units, moisture‑balance analyzers, and high‑temperature gas chromatography ovens.
- Pharmaceutical R&D: Providing sterile steam for aseptic processing, capsule coating lines, and solvent recovery systems.
- Materials Testing: Supplying consistent steam pressure for tensile‑strength furnaces, polymer curing ovens, and corrosion‑resistance chambers.
- Environmental Labs: Enabling precise steam distillation for volatile organic compound (VOC) sampling and calibration.
Industry Certifications & Safety
Our design follows the latest editions of the following standards, ensuring smooth approval in regulated facilities:
- ISO 9001‑based quality management system for manufacturing consistency.
- ASME Section III – Boiler and Pressure Vessel Code compliance.
- CE marking for conformity with EU safety, health, and environmental requirements.
- EPA‑approved low‑NOx burner certification (when using ethanol‑based fuels).
- Optional ATEX certification for explosion‑prone environments.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for a 1 ton chemical fired steam boiler for small lab?
We produce each unit on a dedicated production line, so the MOQ is a single fully‑configured boiler. Larger batches receive a volume discount and priority scheduling.
Can the fuel type be customised?
Yes. While the standard model ships with a methanol‑compatible burner, we can retrofit the combustion chamber for ethanol, isopropanol or any approved low‑toxicity chemical blend. Fuel‑type changes are handled during the engineering phase.
What is the typical lead time from order to delivery?
Standard configurations ship within 15‑30 days after receipt of the purchase order and down‑payment. Fully customised solutions (e.g., special control panels or ATEX certification) require 30‑45 days.
What warranty and after‑sales support are provided?
All units carry a 12‑month warranty covering parts and labour, with optional extensions up to three years. Our technical support team is available 24 × 7 for troubleshooting, and we maintain a global spare‑parts network to minimise downtime.
Ready to Equip Your Lab?
If you need a reliable, space‑efficient source of high‑purity steam, contact our sales engineering team today. We’ll work with you to specify fuel options, control integration and any certification requirements that match your lab’s workflow.
Email us now or call +1‑800‑555‑0199 for a no‑obligation quote.