100 ton Supercritical Chemical Fired Boiler System
The 100 ton supercritical chemical fired boiler system is engineered for continuous, high‑temperature steam generation in petrochemical, refinery, and large‑scale process plants. Designed to operate above the critical pressure of 22.1 MPa, this boiler delivers superior thermal efficiency, reduced fuel consumption, and low‑emission combustion of a wide range of liquid fuels—including heavy oil, waste solvent, and bio‑derived chemicals. Its modular construction, robust pressure‑vessel design, and advanced control suite make it a turnkey solution for facilities demanding reliability, scalability, and compliance with strict environmental regulations.
Competitive Advantages
- Supercritical operation delivers 10‑15 % higher net efficiency compared with sub‑critical counterparts.
- Chemical‑fuel flexibility eliminates the need for multiple boiler trains, simplifying inventory and fuel logistics.
- Low NOx and SOx emissions achieved through staged combustion and advanced flue‑gas treatment.
- Modular skid‑mounted design shortens on‑site installation time by up to 30 %.
- Integrated digital control platform supports remote monitoring, predictive maintenance, and seamless integration with plant DCS.
Technical Specifications
The following table outlines the baseline parameters of the boiler. All dimensions, materials, and control options can be customized to meet project‑specific requirements.
| Parameter | Typical Value | Customizable Range |
|---|---|---|
| Steam Output | 100 t/h | 80‑120 t/h |
| Operating Pressure (Supercritical) | 25 MPa | 22‑30 MPa |
| Design Temperature | 560 °C | 530‑580 °C |
| Fuel Types | Heavy oil, waste solvent, bio‑oil | Any liquid hydrocarbon with viscosity ≤ 150 cSt |
| Net Thermal Efficiency | ≈ 42 % | 38‑45 % |
| Control System | PLC‑based with SCADA interface | DCS integration, remote diagnostics |
*All values are indicative and subject to final engineering validation.*
Installation & Commissioning
Our factory‑built, skid‑mounted layout allows the boiler to be delivered fully assembled, tested, and pre‑commissioned. Upon arrival, a standard site‑preparation package—foundation pads, utility connections, and crane‑handling plan—reduces on‑site civil work to a few days. Our field engineering team conducts a 5‑day start‑up sequence that includes hydrostatic testing, furnace‑burner alignment, control‑system calibration, and performance validation at rated load. Documentation provided includes a complete O&M manual, as‑built drawings, and a digital twin for future predictive analytics.
FAQ
What is the minimum order quantity (MOQ) for a customized 100 ton supercritical chemical fired boiler system?
Our engineering department can design a bespoke unit from a single order. The only limitation is the lead‑time required for material procurement and certification, typically 15‑45 days after final design approval.
Can the boiler be adapted to fire alternative fuels such as waste plastic oil?
Yes. The combustion chamber and fuel‑spray system are configurable for a viscosity range up to 250 cSt, covering most waste‑derived liquids. A fuel‑pre‑treatment package (heating, filtration) can be added at no extra engineering cost.
What warranties and after‑sales support are provided?
We offer a standard 24‑month warranty covering materials and workmanship, plus an optional extended service contract that includes annual performance testing, spare‑parts stocking, and 24/7 technical hotline.
Is the boiler compliant with international emission standards?
The unit meets the latest EU Ecodesign and US EPA requirements for NOx, SOx, and particulate emissions. Certification documentation (CE, ASME, ISO 9001) is supplied with every shipment.
Ready to upgrade your plant’s steam generation capacity with a high‑efficiency, low‑emission solution? Contact our sales engineering team today for a no‑obligation feasibility study and a customized quotation.
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