Product Overview
The saturated steam hydrogen boiler for industrial processing delivers reliable, high‑temperature saturated steam using clean‑burning hydrogen fuel. Engineered for continuous duty cycles, the unit integrates advanced combustion control with corrosion‑resistant alloys to meet the rigorous demands of petrochemical refining, pharmaceutical manufacturing, and food‑grade sterilisation lines. Designed for modular installation, the boiler can be scaled from 500 kW to 5 MW thermal output, providing engineers with a flexible solution that reduces carbon footprint while maintaining the steam quality required for critical process steps.
Technical Specifications
| Parameter | Typical Range | Unit |
|---|---|---|
| Thermal Output | 0.5 – 5.0 | MW |
| Steam Pressure | 0.5 – 3.0 | MPa |
| Steam Temperature | 150 – 250 | °C |
| Fuel Consumption | 0.045 – 0.12 | kg H₂/kWh |
| Duty Cycle | Continuous (≥ 8 000 h/yr) | – |
| Material of Construction | 316L stainless steel, Inconel‑625 (high‑pressure zones) | – |
Note: All parameters are customizable per order to match specific process requirements.
Application Scenarios
- Petrochemical refining: Provides saturated steam for catalytic cracking and hydrocracking reactors where precise temperature control is essential.
- Pharmaceutical sterilisation: Delivers consistent 180 °C steam for autoclave cycles, meeting GMP hygiene standards.
- Food‑grade processing: Enables rapid pasteurisation and blanching operations while complying with HACCP regulations.
- Power‑plant auxiliary systems: Supplies high‑quality steam for turbine start‑up and heat‑recovery loops.
- Metal treatment: Supports annealing and surface‑hardening furnaces that require steady saturated steam at elevated pressures.
Competitive Advantages
Our boiler platform distinguishes itself through a combination of engineering rigor and operational flexibility:
- Zero‑carbon fuel source: Hydrogen combustion eliminates CO₂ emissions, helping plants meet ESG targets.
- Rapid load response: Advanced flame‑modulation reduces start‑up time to under 10 minutes, ideal for processes with fluctuating steam demand.
- Extended service life: Use of high‑grade alloys and low‑temperature water‑wall design limits corrosion, delivering >20 years of reliable operation.
- Integrated safety suite: Dual‑redundant pressure sensors, automatic hydrogen leak detection, and IEC‑61508 SIL‑2 compliant control logic exceed industry safety standards.
- Modular footprint: Pre‑fabricated skids allow for plug‑and‑play installation, reducing site civil work by up to 40 %.
FAQ
What is the minimum order quantity (MOQ) for a custom‑size boiler?
We accept orders from a single 500 kW unit upward. The MOQ applies only when a specific material upgrade (e.g., full Inconel‑625 construction) is requested.
Can the boiler be adapted to operate on a mixed‑fuel regime (hydrogen + natural gas)?
Yes. Our control system supports dual‑fuel burners, allowing a seamless transition between pure hydrogen and a hydrogen‑natural‑gas blend, which is useful during hydrogen supply interruptions.
What is the typical lead time from order to delivery?
Standard models ship within 15–30 days after order confirmation. Fully customized configurations require 30–45 days, depending on material specifications and certification requirements.
What warranty and after‑sales support are provided?
All units carry a 24‑month comprehensive warranty covering parts, labour, and on‑site commissioning. Our global service network offers 24/7 technical assistance and scheduled maintenance contracts.
Get Your Solution Today
Ready to integrate a high‑efficiency, low‑emission steam source into your plant? Contact our engineering team for a free feasibility study and a quotation tailored to your process specifications.
Request a Quote