Shop Assembled Packaged Hydrogen Steam System – Turnkey Solution for Industrial Hydrogen
Our shop assembled packaged hydrogen steam system delivers reliable, high‑purity hydrogen on demand for refineries, petrochemical complexes, and fuel‑cell manufacturers. Delivered as a fully tested, factory‑built unit, it eliminates on‑site integration delays and reduces commissioning risk, allowing engineering teams to focus on process optimisation rather than equipment assembly.
Where It Works – Real‑World Application Scenarios
The system is engineered for three core environments:
- Refinery hydrogen stripping – providing steady‑state steam‑reforming capacity of 5 – 30 Nm³/h to supplement existing SMR units.
- On‑site fuel‑cell power plants – feeding 1 – 10 Nm³/h of 99.99 % purity hydrogen directly into PEM stacks for distributed energy generation.
- Chemical‑process hydrogen loops – supporting ammonia synthesis, methanol production, and hydrogenation reactors where clean steam‑hydrogen is required on a 24/7 duty cycle.
Because the unit is pre‑wired, pre‑insulated, and pre‑tested, it can be positioned within a plant’s existing pipework in a single weekend, meeting tight project schedules without sacrificing safety or performance.
Technical Blueprint – Typical Specifications (customizable per order)
| Parameter | Typical Range | Unit | Notes |
|---|---|---|---|
| Hydrogen Output Capacity | 5 – 30 | Nm³/h | Selectable in 5 Nm³/h steps |
| Steam Pressure (Reformer) | 2 – 5 | MPa | Optimised for low‑temperature reforming |
| Purity (H₂) | ≥ 99.99 | % vol | Measured after final PSA unit |
| Electrical Power Consumption | 120 – 350 | kW | Depends on capacity and duty cycle |
| Operating Temperature (Reformer) | 650 – 800 | °C | Ensures optimal conversion efficiency |
| Duty Cycle | Continuous 24 h / 7 d | – | Designed for long‑term industrial use |
Why Our System Stands Out – Competitive Advantages
1. Shop‑assembled, ready‑to‑run: All mechanical, electrical, and control components are integrated in a controlled factory environment, guaranteeing repeatable quality and a single point of responsibility.
2. Modular footprint: The 2 × 2 m containerized package fits standard plant bays and can be stacked or side‑by‑side for capacity scaling without major civil works.
3. Safety‑first design: Equipped with ATEX‑rated pressure vessels, automatic shut‑down valves, and integrated hydrogen‑leak detection, the unit meets the most stringent European and North‑American safety codes.
4. Low‑maintenance operation: In‑situ diagnostics and a web‑based HMI allow remote monitoring, predictive maintenance alerts, and firmware updates without plant shutdown.
5. Scalable customization: From 5 Nm³/h pilot lines to 30 Nm³/h full‑scale plants, we can adapt reactor geometry, catalyst type, and PSA stack size while keeping the same packaging standard.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for a shop assembled packaged hydrogen steam system?
We accept single‑unit orders for pilot and demo installations. For larger projects, volume discounts apply from the second unit onward.
Can the system be customized for different capacities or pressure ratings?
Yes. The modular design permits selection of reactor size, catalyst loading, and PSA stack configuration to match your required hydrogen output and steam pressure. All custom options remain within the same factory‑assembled package.
What is the typical lead time from order to delivery?
Standard configurations ship within 15–30 days after receipt of the purchase order. Highly customized solutions may require 45 days, depending on component availability and engineering approvals.
What warranty and after‑sales support are provided?
All units come with a 24‑month comprehensive warranty covering parts, workmanship, and control software. We also offer optional extended service contracts, on‑site spares, and 24 h remote technical assistance.
Take the Next Step
If you need a reliable, compliant hydrogen source that arrives fully assembled and ready for immediate integration, contact our engineering sales team today. We will work with you to define the optimal configuration, provide a detailed quotation, and outline the project timeline.
Email us now or call +1‑800‑555‑0199 to start the conversation.