Clean Steam Generator for Tablet Coating Machines – Your Trusted Supplier
In tablet manufacturing, the coating stage demands a sterile, moisture‑controlled environment. As a leading clean steam generator for tablet coating machine supplier, we deliver units that produce 100% pure steam on‑demand, eliminating microbial contamination and ensuring uniform coating thickness. Our generators integrate seamlessly with existing coating lines, reduce downtime, and meet the strict hygiene standards of pharmaceutical production.
Where It Fits: Application Scenarios
The generator is used in three core situations:
- Continuous coating of tablets where steam is required for drying and film formation.
- Batch‑wise sterilisation of coating chambers before each production run.
- Cleaning cycles for the coating pan and spray nozzles, preventing cross‑contamination between product families.
Product Overview
Our modular steam generators are built with stainless‑steel 316L heat‑exchange cores, insulated housing, and a programmable logic controller (PLC) that allows precise temperature and pressure control. The units are available in capacities ranging from 5 kg/h to 50 kg/h, making them suitable for both small‑batch pilot plants and high‑volume production lines.
Technical Specifications (customizable per order)
| Parameter | Standard Range | Optional |
|---|---|---|
| Steam Production Capacity | 5 – 50 kg/h | Custom capacity up to 80 kg/h |
| Operating Pressure | 0.2 – 0.6 MPa | Up to 1.0 MPa (optional) |
| Steam Temperature | 120 °C – 180 °C | 180 °C – 210 °C (high‑temperature model) |
| Power Supply | 380 V / 3 ph / 50 Hz | 220 V single‑phase, 60 Hz |
| Control Interface | Touchscreen HMI, PLC‑compatible | Remote SCADA integration |
Competitive Advantages
• Zero‑contamination design – all steam pathways are electropolished and sealed, preventing biofilm formation.
• Energy‑efficient operation – recuperative heat exchangers reduce fuel consumption by up to 30 % compared with conventional boilers.
• Fast start‑up – from cold to full‑load in under 5 minutes, ideal for short‑run tablet batches.
• Scalable architecture – units can be paralleled without major re‑engineering, supporting capacity expansion.
• Comprehensive after‑sales support – on‑site commissioning, 24/7 technical hotline, and spare‑parts inventory in major pharma hubs.
Industry Certifications & Safety
All generators are manufactured under ISO 13485 quality management and comply with GMP requirements for pharmaceutical equipment. Materials meet USP Class 6 standards, and the electrical system is CE‑marked and UL‑listed. We also provide documentation for FDA 21 CFR 11 compliance upon request.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for a custom‑capacity unit?
Our standard catalogue models start at an MOQ of one unit. For bespoke capacity or special material upgrades, the MOQ is typically three units to justify tooling changes, but we evaluate each request individually.
Can the generator be integrated with existing PLC brands?
Yes. The control cabinet includes open‑protocol I/O (Modbus TCP, Profibus DP, and Ethernet/IP). Our engineering team can map signals to Siemens, Allen‑Bradley, or Omron systems during the commissioning phase.
What is the typical lead time?
Standard models are shipped within 15–30 days after purchase order confirmation. Custom configurations require 30–45 days, depending on the complexity of the requested modifications.
Do you provide warranty and post‑installation service?
All units carry a 24‑month comprehensive warranty covering parts and labor. We also offer optional extended service contracts that include annual preventive maintenance and priority spare‑part delivery.
Ready to Equip Your Coating Line?
Partner with a proven clean steam generator for tablet coating machine supplier and eliminate the risk of microbial contamination while improving cycle efficiency. Contact our sales engineering team today to discuss your specific capacity, integration, and compliance needs.