Explosion Proof Electric Steam Boiler for Pharma Laboratory
Why Laboratories Choose This Solution
Pharmaceutical research and quality‑control labs require a reliable source of sterile steam that will not ignite hazardous vapors or powders. Our explosion proof electric steam boiler for pharma laboratory delivers on‑demand, contaminant‑free steam while meeting the strict ATEX and IECEx requirements of clean‑room environments. Engineered with a sealed, intrinsically safe heating element and a stainless‑steel pressure vessel, the unit eliminates open flames and external ignition sources, giving you confidence that critical processes—such as sterilization, lyophilisation, and solvent recovery—remain safe and compliant.
Real‑World Application Scenarios
- Sterilization of glassware and disposable consumables where any spark could compromise product integrity.
- Controlled‑environment drying of active pharmaceutical ingredients (APIs) that are classified as Class II or III hazardous substances.
- Steam‑assisted extraction of heat‑sensitive compounds, ensuring no cross‑contamination from combustion gases.
- Continuous‑flow lyophilisation pre‑conditioning, providing a steady, burst‑free steam supply for freeze‑drying cycles.
- Validation labs that must demonstrate compliance with GMP and ISO‑14644 clean‑room standards.
Technical Specifications (customizable per order)
| Parameter | Typical Range | Units |
|---|---|---|
| Steam Output | 5 – 30 | kg/h |
| Operating Pressure | 0.2 – 1.0 | MPa (gauge) |
| Voltage | 380 / 400 / 415 | V AC 3‑Phase |
| Frequency | 50 / 60 | Hz |
| Control Interface | PLC‑ready, HMI optional | — |
| Material of Pressure Vessel | 304L/316L stainless steel | — |
| Duty Cycle | Continuous / 30 min on‑30 min off | — |
All dimensions, control logic and pressure ratings can be tailored to the specific footprint and integration requirements of your laboratory.
Industry Certifications & Safety
The unit is designed and tested to meet the most stringent international explosion‑protection standards. Key certifications include:
- ATEX Zone 1, Equipment Category 2 (EU Directive 2014/34/EU)
- IECEx System Certification (Equipment Group II, Category 3)
- ISO 9001:2015 Quality Management
- ISO 13485 for medical device manufacturing support
- CE marking for electrical safety (EN 60204‑1)
The intrinsically safe heating element eliminates external ignition points, while the sealed pressure vessel is fitted with a double‑acting safety valve and a pressure‑transient monitoring system that automatically shuts down power in the event of over‑pressure.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for a custom‑specification unit?
We normally produce units in batches of 5, but for a single‑piece order we can accommodate a 2‑week lead time with a modest setup surcharge.
Can the boiler be integrated with existing PLC systems?
Yes. All models come with a standard 24 V DC contact output and optional Modbus/TCP or Profibus interfaces, making integration into GMP‑compliant control architectures straightforward.
What warranty and after‑sales support are provided?
We offer a 24‑month full‑parts‑and‑labour warranty, plus a 5‑year extended warranty on the heating element. Our technical team provides on‑site commissioning, training, and a 24/7 hotline for emergency assistance.
Is the explosion proof electric steam boiler for pharma laboratory suitable for clean‑room installation?
Absolutely. The external surfaces are smooth, wipe‑clean stainless steel, and the unit complies with ISO 14644‑1 Class 7 requirements for particulate control. Optional HEPA‑filtered condensate drainage can be specified for Class 5 environments.
Ready to secure a compliant, high‑efficiency steam source for your laboratory?
Contact Our Engineering Team Today