Heavy Duty Industrial Electric Steam Boiler Pharma Grade
Our heavy duty industrial electric steam boiler pharma grade delivers reliable, contaminant‑free steam for sterile processing, aseptic filling, and GMP‑compliant cleaning in pharmaceutical and biotech plants. Engineered for continuous 24/7 operation, the unit combines precise temperature control with a stainless‑steel, sanitary design that meets the strictest validation protocols.
Built to handle demanding loads—from 500 kg/h up to 10 t/h—this electric boiler eliminates the risk of fuel‑derived impurities while providing rapid start‑up, low maintenance, and energy‑efficient performance. Whether you are retrofitting an existing line or specifying a new production suite, the system integrates seamlessly with PLCs, SCADA, and batch‑record software.
Compliance & Validation
Pharmaceutical facilities operate under FDA 21 CFR 211, EU GMP Annex 1, and ISO 13485 requirements. Our boiler is fabricated from 316L stainless steel with electropolished interiors, ensuring a smooth, non‑porous surface that resists corrosion and microbial growth. All welds are certified TIG, and the design is compatible with CIP/SIP validation protocols.
The control system is CE‑marked and complies with IEC 61508 functional safety standards. Documentation packages include Design History Files, Qualification Protocols (IQ/OQ/PQ), and traceable material certificates, simplifying your regulatory submissions.
Technical Specifications
Every boiler is built to order. The table below outlines the typical ranges we offer; dimensions, power rating, and control options can be customized to match your plant layout and process requirements.
| Parameter | Typical Range | Unit |
|---|---|---|
| Steam Generation Capacity | 0.5 – 10 | t/h |
| Operating Pressure | 0.5 – 2.5 | MPa |
| Electric Power Input | 45 – 800 | kW |
| Control Interface | PLC/DCS, Modbus TCP/IP, HMI | – |
| Material of Construction | 316L SS, electropolished | – |
| Certifications | CE, ISO 9001, GMP‑qualified | – |
*All values are indicative. Exact specifications are defined during the engineering phase.
Key Benefits & Features
- Zero emissions – electric heating eliminates combustion by‑products, protecting product sterility.
- Rapid steam generation (≤5 min from cold start) reduces downtime during batch change‑overs.
- Built‑in redundancy (dual‑heater modules) ensures uninterrupted operation for critical processes.
- Modular design allows future capacity upgrades without major plant shutdown.
- Smart diagnostics and remote monitoring cut maintenance costs by up to 30 %.
- Fully traceable material certificates simplify audit trails and validation reports.
FAQ
What is the minimum order quantity (MOQ) for a custom‑built unit?
We manufacture to order, so the MOQ is a single boiler. Engineering, tooling, and certification costs are included in the quotation.
Can the boiler be integrated with existing SCADA systems?
Yes. The control cabinet supports Modbus TCP/IP, OPC UA, and proprietary protocols, enabling straightforward communication with most SCADA or DCS platforms.
What is the typical lead time from order to shipment?
Standard lead time is 30‑45 days after final design approval and receipt of a signed purchase order. Expedited production can be arranged for an additional surcharge.
What warranty and after‑sales support are provided?
All units come with a 24‑month parts and labor warranty, plus optional extended service contracts that include annual preventive maintenance, spare‑part stocking, and on‑site technical assistance.