Low Capacity Pure Steam Generator for Lab Test Bulk
Product Overview
Our low capacity pure steam generator for lab test bulk delivers precise, contaminant‑free steam in a compact footprint, ideal for research‑grade validation, quality‑control batches, and small‑scale production simulations. Engineered with stainless‑steel vaporization chambers and advanced temperature control loops, the unit maintains steam purity above 99.9 % while consuming minimal power. Designed for laboratory environments, it integrates easily with standard bench rigs, providing a reliable source of saturated steam without the overhead of large‑scale plant equipment.
The generator meets ISO‑9001 quality management requirements and complies with CE and UL safety directives, giving procurement engineers confidence in both performance and regulatory adherence.
Application Scenarios
- Sterilization validation of medical device components where batch size does not exceed 50 units.
- Calibration of moisture‑sensing instruments that require a steady, low‑volume steam source.
- Pilot‑scale testing of polymer curing processes where precise steam exposure is critical.
- Environmental chamber conditioning for accelerated life testing of electronics.
- Batch‑wise cleaning of analytical balances and precision scales in GMP labs.
Because the unit operates at a modest 5 kW, it can be powered from a standard 230 V outlet, eliminating the need for dedicated electrical infrastructure.
Typical Specifications (customizable per order)
| Parameter | Range / Option | Typical Value |
|---|---|---|
| Steam Output Capacity | 3‑8 kg/h | 5 kg/h |
| Operating Pressure | 0.2‑0.6 MPa | 0.4 MPa |
| Temperature Stability | ±0.2 °C | ±0.15 °C |
| Power Consumption | 4‑6 kW | 5 kW |
| Control Interface | Digital LCD / RS‑485 | LCD with optional Modbus |
| Material of Construction | SS304 / SS316 (customizable) | SS316 for steam path |
| Dimensions (L × W × H) | 350 mm × 300 mm × 500 mm (max) | 340 mm × 295 mm × 480 mm |
| Weight (net) | 18‑22 kg | 20 kg |
*All parameters are adjustable during engineering to match specific laboratory workflows.
Competitive Advantages
• Pure‑Steam Quality: Closed‑loop water filtration and stainless‑steel heat exchangers eliminate mineral carry‑over, meeting the strict purity thresholds required for validation testing.
• Low Footprint & Energy Use: At under 0.5 m² and 5 kW, the generator fits on a standard laboratory bench without inflating operational costs.
• Modular Design: Quick‑release steam head and interchangeable water tanks allow rapid change‑over between test batches, minimizing downtime.
• Scalable Control: Optional integration with laboratory information management systems (LIMS) via RS‑485 or Modbus simplifies data logging and remote monitoring.
• Regulatory Ready: CE, UL, and ISO‑9001 certifications are supplied with every unit, easing the procurement approval process for multinational firms.
FAQ
What is the minimum order quantity (MOQ) for a customized low capacity pure steam generator for lab test bulk?
Our standard catalog model is available with a single‑unit MOQ. For custom material grades, control logic, or branding, the MOQ is typically 5 units, allowing economies of scale while still serving niche applications.
Can the steam output be adjusted for different batch sizes?
Yes. The built‑in digital controller permits stepwise adjustment of flow from 3 kg/h to 8 kg/h in 0.5 kg/h increments, and a programmable ramp‑up function matches the exact profile required for each test batch.
What is the typical lead time from order to delivery?
Standard units ship within 15‑25 working days after receipt of purchase order. Custom configurations extend the timeline to 30‑45 days, depending on material and software options.
What warranty and after‑sales support are provided?
All generators carry a 24‑month parts‑and‑labor warranty. Our technical service team offers 24‑hour remote troubleshooting and on‑site repair within the primary service region, ensuring uninterrupted lab operations.