Engineered for continuous‑flow operations, our low pressure clean steam boiler for processing lines delivers reliable, contaminant‑free steam at pressures up to 2 bar. The design prioritises energy efficiency (up to 92 % net thermal efficiency) and minimal water consumption, which translates into lower operating costs and a smaller carbon footprint. Built‑in automatic blow‑down, self‑cleaning heat‑exchange surfaces, and modular control panels reduce downtime and simplify preventive maintenance—critical factors for plant managers who cannot afford unscheduled stops.
The boiler is a compact, welded‑steel unit with a vertical shell and a removable water‑tube bundle. It generates high‑purity saturated steam directly into the process line, eliminating the need for secondary treatment. Standard capacity ranges from 30 kg/h to 300 kg/h, but the modular design allows scaling in 10 % increments to match specific line requirements. All wetted parts meet hygienic standards (SS304/SS316) and are resistant to corrosion from aggressive process media.
The clean‑steam output is ideal for any operation where low‑pressure steam contacts the product or product‑contact surfaces. Typical installations include:
| Parameter | Range / Options | Typical Value |
|---|---|---|
| Steam Pressure (gauge) | 0.2 – 2.0 bar | 1.0 bar |
| Steam Capacity | 30 – 300 kg/h (modular step‑up) | 120 kg/h |
| Water Treatment | Inline de‑mineraliser, optional UV‑disinfection | Inline de‑mineraliser |
| Control System | PLC with HMI, Modbus/TCP, optional SCADA link | PLC + HMI |
| Materials of Construction | SS304, SS316 (optional 316L for aggressive media) | SS304 |
| Warranty | 12 months parts & labour | 12 months |
We accept single‑unit orders for prototype or pilot‑line projects. For full‑scale production, the typical MOQ is 5 units, which allows us to optimise material procurement and reduce lead time.
Yes. Our modular design supports custom steam‑flow curves, optional pre‑heat coils, and expanded control logic. Engineers can specify exact temperature set‑points, ramp rates, and integration with existing DCS/SCADA systems.
Standard models are shipped within 15–30 days after receipt of the purchase order and down‑payment. Fully customized solutions require 30–45 days, depending on the complexity of the requested features.
All units come with a 12‑month comprehensive warranty covering parts and labour. We also offer extended service contracts, on‑site training, and a 24 / 7 technical helpline for rapid troubleshooting.
Contact our engineering sales team today to discuss capacity, layout, and compliance requirements. We’ll provide a free feasibility study and a quotation tailored to your line‑speed and product‑safety standards.
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