Our reverse osmosis filtration system for pharma boiler feedwater delivers ultra‑pure water that meets the strict quality standards required for pharmaceutical steam generation. Engineered for continuous operation, the unit integrates high‑performance RO membranes, low‑pressure pretreatment, and automated monitoring to protect boiler integrity while minimizing operating costs. Designed for modular installation, the system scales from 500 L/h up to 10 m³/h, making it suitable for both pilot plants and full‑scale production facilities.
Feedwater first passes through a dual‑media cartridge (activated carbon + multimedia) that removes chlorine, organic matter, and suspended solids. The pretreated stream then enters a high‑recovery RO module where semi‑permeable membranes reject dissolved salts, endotoxins, and microbial fragments. A built‑in pressure‑boost pump maintains optimal flux, while a real‑time conductivity sensor controls the permeate flow to stay within the 0.1 µS/cm target for boiler feed. Rejected concentrate is automatically directed to a drain or recirculation loop, allowing easy compliance with local discharge regulations.
| Parameter | Typical Range | Unit |
|---|---|---|
| Feed Flow Capacity | 500 – 10 000 | L/h |
| Recovery Rate | 70 – 85 | % |
| Permeate Conductivity | ≤ 0.1 | µS/cm |
| Operating Pressure | 8 – 12 | bar |
| Material of Contact | 316L SS / PTFE | – |
| Warranty | 24 | months |
All values are customizable per order; our engineering team can adapt membrane count, pressure vessel size, and control logic to match specific plant requirements.
• Regulatory‑ready design: Materials and membrane certifications align with GMP and FDA expectations for water used in sterile steam generation.
• Energy‑efficient operation: High‑recovery membranes and variable‑frequency pumps reduce electricity consumption by up to 30 % versus conventional double‑pass RO.
• Modular footprint: The skid‑mounted layout fits standard 40‑ft containers, enabling rapid onsite commissioning and easy future expansion.
• Integrated digital control: SCADA‑compatible HMI provides alarms, trend logs, and remote diagnostics, simplifying compliance audits.
• Turnkey service: From site survey to factory acceptance testing, we manage engineering, procurement, and installation under a single contract.
We accept single‑unit orders for pilot‑scale installations; larger commercial projects typically start at a 3‑unit batch to optimize manufacturing efficiency.
Yes. The HMI supports Modbus, Profibus, and Ethernet/IP protocols, allowing seamless connection to most plant DCS or PLC environments.
Standard configurations ship within 15‑30 days; fully customized designs, including special membrane grades, require 30‑45 days.
All units come with a 24‑month warranty covering parts and labor. Our technical service team offers 24/7 remote troubleshooting and optional on‑site maintenance contracts.
Contact our engineering sales desk today to discuss capacity, compliance, and pricing. A single inquiry initiates a no‑obligation feasibility study and a detailed quotation tailored to your plant’s specifications.
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