Our wet scrubber system for chemical plant boiler exhaust is engineered to meet the rigorous emissions standards of large‑scale petrochemical, fertilizer, and specialty chemical facilities. Designed for continuous operation, the unit captures acidic gases, particulate matter, and hazardous vapors directly from boiler flues, delivering clean, compliant exhaust while protecting downstream equipment and reducing corrosion.

Built on a modular platform, the solution can be tailored to the specific flow rates, temperature ranges, and contaminant profiles of any plant, ensuring optimal performance without costly over‑design.

• High Removal Efficiency: 99.5 % acid gas capture and >95 % particulate removal across a wide temperature envelope.
• Energy‑Smart Design: Counter‑current liquid flow and heat recovery coils cut auxiliary power consumption by up to 20 % versus older spray‑tower models.
• Scalable Modular Architecture: Add or remove stages in‑field to match plant expansion without major shutdowns.
• Corrosion‑Resistant Materials: 316L stainless steel internals, PTFE‑lined spray nozzles, and chemically‑selected alloy packings extend service life in aggressive environments.
• Full Process Integration: PLC‑ready instrumentation, online pH/ORP monitoring, and optional automated reagent dosing simplify compliance reporting.

The scrubber employs a proven wet‑scrubbing principle: contaminated flue gas is directed through a spray zone where finely atomized alkaline solution contacts the gas stream. The liquid droplets absorb acidic components (SO₂, HCl, H₂S) and trap solid particles. The contaminated liquid is then collected in a sump, passed through a neutralization tank, and recirculated.

Key process stages include:

1. Pre‑Heat Section: Recover waste heat to pre‑warm the scrubbing liquid, improving solubility and reducing reagent consumption.
2. Spray Nozzle Array: High‑efficiency nozzles generate a droplet size distribution centered at 30 µm for maximal contact surface.
3. Gas–Liquid Contact Chamber: Counter‑current flow ensures each gas molecule encounters fresh liquid, maximizing mass transfer.
4. Liquid‑Phase Treatment: Inline pH control, oxidant addition, and filtration maintain reagent effectiveness and prevent slurry buildup.
5. Discharge Conditioning: Treated water can be routed to on‑site cooling towers, reused in boiler feedwater, or safely discharged per local regulations.

What is the minimum order quantity (MOQ) for a custom wet scrubber system?

We work with a flexible MOQ of one complete unit, allowing small‑scale projects or pilot installations. Engineering support and tooling are provided at no extra charge for the first unit.

Can the system be adapted to different reagent chemistries?

Yes. The liquid handling loop is fully modular; you can select caustic soda, lime, or proprietary neutralizers, and we will configure dosing pumps and corrosion‑resistant alloys accordingly.

What is the typical lead time from order to delivery?

Standard models ship within 15–30 days after final engineering sign‑off. Fully customized configurations require 30–45 days, depending on material selections and optional instrumentation.

Is there a warranty or service contract available?

All units carry a 12‑month comprehensive warranty covering parts and labor. Extended service contracts, including annual performance audits and spare‑part kits, can be arranged at the time of purchase.