High Dryness Fraction Pure Steam Generator – Engineered for Precision
As a leading high dryness fraction pure steam generator manufacturer, we deliver compact, oil‑free generators that produce steam with dryness levels above 99.9 %. Designed for continuous‑flow processes, our units provide consistent thermal energy for sterilization, drying, and chemical synthesis without the water carry‑over that compromises product quality.
How It Works – Pure Steam on Demand
Our generators employ a sealed‑tube, heat‑exchange coil heated by electric resistance elements or low‑pressure gas burners. Water is introduced at a controlled rate; the heat source raises the fluid to saturation, and a built‑in moisture separator extracts droplets, delivering steam at a dryness fraction of 0.999+ directly to the process line. The closed‑loop design eliminates condensate return, reduces fouling, and extends maintenance intervals.
Application Scenarios
- Pharmaceutical sterilization – ensuring aseptic conditions with non‑condensable steam.
- Food‑processing drying – preserving texture and flavor by avoiding water splash.
- Chemical reactors – precise temperature control for exothermic reactions.
- Electronics manufacturing – clean‑room compatible steam cleaning without residue.
Typical Specifications (customizable per order)
| Parameter | Standard Range | Optional Upgrades |
|---|---|---|
| Steam Output | 5 – 150 kg/h | Up to 300 kg/h with parallel modules |
| Operating Pressure | 0.1 – 1.2 MPa | Custom high‑pressure (≤3 MPa) |
| Dryness Fraction | ≥ 0.999 (99.9 %) | ≥ 0.9995 (99.95 %) with advanced separator |
| Power Supply | 3 kW – 45 kW (electric) | Gas‑burner kits, dual‑fuel options |
| Duty Cycle | Continuous 24/7 | Intermittent mode with auto‑standby |
Competitive Advantages
- Ultra‑high dryness – reduces product contamination and improves thermal efficiency.
- Modular design – units can be stacked or paralleled to meet expanding capacity needs without plant shutdown.
- Low maintenance – oil‑free operation and self‑cleaning separator cut service intervals to 12 months.
- Global compliance – engineered to meet IEC 61851, ISO 9001, and regional pressure‑equipment directives.
- Fast lead time – standard models ship within 15‑30 days; custom engineering typically 45 days.
OEM / ODM Capabilities
We partner with equipment integrators and OEMs to co‑develop steam solutions that fit specific footprints, control interfaces (PLC, Modbus, Ethernet/IP), and certification regimes. Our in‑house R&D team can prototype within 4 weeks, allowing you to bring new products to market faster.
Frequently Asked Questions
What is the minimum order quantity (MOQ) for custom models?
Standard sizes start at 1 unit. For bespoke configurations the MOQ is typically 3 units, which allows us to optimize tooling and testing while keeping costs competitive.
Can the generator be integrated with existing PLC systems?
Yes. All models support Modbus RTU, Modbus TCP, and optional Profibus or EtherNet/IP modules. Firmware can be customized to match your control architecture.
What warranty and after‑sales support are provided?
We offer a 24‑month comprehensive warranty covering parts and labor. Technical support is available 24 hours a day, 7 days a week, with on‑site service options for critical installations.
How does a high dryness fraction pure steam generator manufacturer ensure compliance with international pressure‑vessel standards?
All designs undergo third‑party verification against EN 13445, ASME Section VIII, and local pressure‑equipment directives. Documentation, test reports, and CE marking are supplied with each shipment.
Ready to Integrate Pure Steam Into Your Process?
Contact our engineering team today to discuss capacity, duty cycle, and certification requirements. A brief inquiry is the first step toward a reliable, high‑dryness steam solution.